1、Ultra high precision ceramic balls
Adopting internationally advanced air pressure and sintering methods, mass production of Si₃N₄ ceramic bearing balls and valve balls with specifications in
φ1.588mm-φ165mm, processing grade G5, G10, G16, G100, etc;
Level | Ball diameter change momentum Vdws | Spherical error △SPH | Batch diameter variation Vdwl | Surface roughness Ra |
G3 | 0.05-0.08 | ≤0.08 | <0.13 | 0.010 |
G5 | 0.08-0.13 | ≤0.13 | <0.25 | 0.014 |
G10 | 0.15-0.25 | ≤0.25 | <0.5 | 0.020 |
G16 | 0.2-0.4 | ≤0.4 | <0.8 | <0.025 |
G20 | 0.3-0.5 | ≤0.5 | <1 | <0.032 |
G100 | 0.4-0.7 | 0.4-0.7 | <1.4 | <0.0105 |
SI₃N₄ ceramic balls have excellent properties such as low density, high strength, high hardness, high toughness, corrosion resistance, wear resistance, oxidation resistance, thermal vibration resistance, low expansion, self-lubrication, insulation, electrical insulation, etc. They are ideal products for ceramic ball valves used in the bearing and chemical industries.
1.1. It can be used in seawater for a long time and has good performance in electrical and magnetic insulation;
1.2. At 800 ℃, the strength and hardness remain almost unchanged, with a density of 3.20g/cm3, which is only one-third of that of bearing steel. When rotating, the centrifugal force is small, and high-speed operation can be achieved;
1.3. Self lubrication, which can be used in non lubricating media and high pollution environments.
Becoming the preferred ball for ceramic bearings and hybrid ceramic ball bearings.
2、Ceramic cylindrical roller
Ceramic cylindrical rollers made of Si₃N₄ material; It has excellent properties such as low density, high strength, high hardness, corrosion resistance, wear resistance, oxidation resistance, thermal vibration resistance, low expansion, self-lubrication, insulation, electrical insulation, etc. It is an ideal rolling element for mixed cylindrical roller bearings used in the bearing industry and chemical industry
(1)Outline dimension specification table; Unit mm
(2)Diameter and roundness table; Diameter variation, diameter gauge spacing, gauge value, and roundness error of each tolerance level's gauge value batch
(3)The length variation of each tolerance level roller, the spacing between length gauge values, gauge values, and cross-sectional runout
(4)All testing standards for surface roughness of rollers with different tolerance levels shall be in accordance with national GB/T 4661-2002
2.1、 Diameter and roundness table; Diameter variation, diameter gauge spacing, gauge value, and roundness error of each tolerance level's gauge value batch
Tolerance level | Dw/mm | VDwL^a | Ic | Common gauge values | △Cir | |||
min | max | max | max | |||||
Ⅱ | — | 18 | 3 | 1 | -10,..,-1 | 0 | +1...,+5 | 0.5 |
18 | 30 | 1.5 | -19.5,...,-1.5 | 0 | +1.5..,+6 | 1.0 | ||
30 | — | 2 | -20,....,-2 | 0 | +2...,+6 | 1.5 | ||
Ⅲ | — | 18 | 4 | 1 | -10,.,-1 | 0 | +1....,+5 | 1.0 |
18 | 30 | 2 | -20,...,-2 | 0 | +2....,+6 | 1.5 | ||
30 | — | 5 | 3 | -24,...,-3 | 0 | +3...,+6 | 2.5 | |
Suitable for the middle of the roller length |
2.2、Surface roughness of rollers with different tolerance levels
Tolerance level | Rolling surface | End face | Chamfer |
Ra max | |||
Ⅱ | 0.16 | 0.25 | 2.5 |
Ⅲ | 0.25 | 0.32 | 2.5 |
3、Ceramic bearings
3.1、Si₃N₄ all ceramic bearings
The Si₃N₄ all ceramic bearing ring and rolling element are made of Si3N4 ceramic material, and the retainer uses polytetrafluoroethylene (PTFF) as the standard configuration,
Used for higher speeds and load capacity;
And suitable for higher ambient temperatures;
At the same time, it can provide precision ceramic bearings for high-speed, high-precision, and rigid spindles, with a maximum manufacturing accuracy of P4 to UP levels.
3.2、Fully loaded ball all ceramic bearings
The fully loaded ball type all ceramic bearing, due to its non cage structure design, can accommodate more ceramic balls than the standard structure bearing, thereby improving its radial load capacity. In addition, it can avoid the limitation of cage material and achieve the corrosion and temperature resistance effect of the ceramic cage type all ceramic bearing.
3.3、Ceramic cage all ceramic bearings
Ceramic cages have the advantages of wear resistance, high strength, corrosion resistance, and self-lubrication. All ceramic bearings made with ceramic cages can be used in harsh environments such as extremely corrosive, ultra-high and low temperatures, and high vacuum.
3.4、Hybrid ceramic ball bearing
Silicon nitride balls have the characteristics of low density, high hardness, low friction coefficient, no magnetoelectric insulation, wear resistance, self-lubrication, and good rigidity, making them particularly suitable for rolling elements of high-speed, high-precision, and long-life hybrid ceramic ball bearings (with metal inner and outer rings). Generally, the inner and outer rings are made of bearing steel (GCr15) or stainless steel (ALS1440C, 316304).
4. Purpose
High speed bearing: Purpose: Spindle, spinning machine, electronic machinery
Shielded bearing: Purpose: Motor, pump
High temperature bearings: use: steel, petroleum
5. SI3N4 based ceramic structural components
6、AlN ceramic components
AlN ceramics have excellent thermal conductivity and thermal shock resistance, as well as good insulation properties. Due to liquid-phase sintering and the absence of secondary phases at grain boundaries, the crystal structure is very dense and has good resistance to plasma corrosion. Widely used as spare parts for substrates and semiconductor manufacturing equipment
7、SiC ceramic components
Compared with other precision ceramics, it has a smaller reduction in mechanical strength and higher corrosion resistance in high temperature environments (1000 ℃). Due to its strong covalent bonds, it has the highest hardness and excellent corrosion resistance among various precision ceramics, and good sliding performance in liquids. Utilizing these characteristics, it is widely used in mechanical seals, chemical industry, bearings, and other fields.
In addition, it has a high Young's modulus and a small swelling coefficient, making it suitable for high-precision components such as optical components.
Due to its dense sintering, it can be subjected to mirror processing, with a high temperature resistance of over 1400 ℃, heat resistance and impact resistance, excellent chemical stability, high thermal conductivity, and its high-purity SiC are often used as components in semiconductor manufacturing equipment.